Simulation for robots, machines and automation using Visual Components

Simulating machines and systems with joints: from CAD files to fully functional components

The open library also includes a wide range of predefined systems. If a specific component is missing, it can be easily created from its CAD file. These custom components can include movable or rotating or movable arms and sections.

Additionally to CAD geometries, each component requires a control mechanism to define its operational behavior.

Intuitive Robot Programming and Seamless Simulation to-Implementation

Robots and other jointed components can be effortlessly programmed within the layout editor. Programming is intuitive—for instance, simply move the robot head to a desired position and click to record it. You can also incorporate logical commands like ‘IF’ or ‘WHILE’. This helps to build a comprehensive, dynamic program for the robot within the layout. Once the simulation is run, the robot executes the program exactly as defined. Additionally, this program can be exported directly for use with the real robot, streamlining the transition from simulation to implementation.

Seamless Integration with Real-World Systems via Signal-Based Communication

Visual Components utilizes signals to seamlessly send events and data between components within the model. This powerful signaling system enables integration with real-world systems. VC can connect effortlessly to PLC software, robot controllers, and hardware. It uses protocols like OPC UA, PLC Sim, TwinCAT (Beckhoff), and more.

Simulating Physical Interactions and Behavior of Components

Components can be assigned physical properties. These include free fall, braking, and acceleration. They may also interact with other bodies, like being blocked or aligned. For example, watch as cylinders fall, stack, and align with one another in the image to the side.

Automated Collision Prevention and Component Monitoring in Simulations

To prevent collisions between components, it’s recommended to define a minimum distance between them. During the simulation, this distance is continuously monitored. If the gap falls below the specified threshold, the simulation is automatically halted, and the affected component is highlighted in color for easy identification

Optimizing Motion Control with Simplified CAD and Kinematic Programming

After importing, CAD geometries are simplified and divided into smaller, independent components. These components can then be linked using joints, like rotary axes or linear tracks. Each joint can be assigned specific properties or programmed to replicate precise motion behaviors. For instance, joints in a robotic system can be controlled through kinematic routines. This control enables the robot to move accurately. It also helps position the robot within a defined space.

Streamlining Collaboration with 3D PDF Exports in Visual Components

Visual Components allows you to export a 3D layout as a 3D PDF. This simplifies collaboration within project teams. It also provides a clear reference for customers. You can easily open these 3D PDFs with the widely available Acrobat Reader. This ensures accessibility and usability across various stakeholders.

Insightful Monitoring with Real-Time Simulation Dashboards

During a simulation run, statistical values can be recorded and displayed in an intuitive dashboard. This allows you to track data like buffer quantities over time or the real-time positions of a robot’s axes. By visualizing how each axis operates and identifying the most heavily utilized ones, you gain valuable insights into system performance. Well organized dashboards simplify the analysis of complex interactions, making it easier to understand and improve the behavior of modeled systems.